PLANT OPERATION

                                 LNG:

 •LNG is natural gas cooled to -161Centigrade, the temperature at which its main 
  component, methane, liquefies.

Its volume is reduced to around one six-hundredth of its volume  as a gas

It is stored and transported at atmospheric pressure as a boiling liquid

It is an odorless, colorless liquid .


 Components of LNG
Natural Gas Treated and Cooled to         :      -161 OC

Pressure                                                   :      1 Bar

Volume reduction                                     :      1 : 600   

Composition ( Range)    low          high

Methane    C1                  80           99%


Ethane      C2                    1           17%

Propane    C3                  .1             5%

Butane      C4                  .1             2%

                 C5                              +  <1%


Nitrogen   N2                   0             1%




Heating Value    :  1000 - 1160 Btu/scf

Density               :   0.45 - 0.47 g/cc  


Block diagram of  LNG process:

               

Key Process Units



SInlet Facilities (onshore):
             Reception and separation of offshore feed wet gas into gas, condensate, and water. 

SAcid Gas Removal (AGR):
             Remove acid gas (H2S and CO2) by amine system                     ( Ucarsol ).

SSulphur Recovery Unit (SRU) / Acid Gas Injection (AGI): 
              Recover H2S and Mercaptans (RSH) into pure liquid Sulphur (Claus process), or inject the acid gas into onshore acid gas injection wells.

SGas Treating (Dehydration & SELEXOL):  

                 Remove mainly water, Mercaptans (RSH) and Sulphur compounds from saturated gas

SMercury Removal: 
                 Remove mercury (Hg) form the dry gas
SNGL Recovery:
                 Recover NGL (mainly C2+ or C3+).

SFractionation:
               Recover Ethane (C2), Propane (C3), Butane 
(C4), also iso-Pentane (i-C5) and plant condensate (n-C5+)

SRefrigeration: 
              Use Propane and Mixed Refrigerant (MR) for   gas      pre-cooling and liquefaction.  


SLiquefaction
              Liquefy the dry sweet gas by Main Cryogenic Heat Exchanger (using C3-MR).

   

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